Lightweight Thermal Solutions in Racing

Custom Solutions, Heat Shields, NASCAR, Thermal Products -

Lightweight Thermal Solutions in Racing

When the heat is literally on in professional car racing, are you ready?

While most people focus on power, fewer consider how the heat produced by the engines and brakes affect a race car's safety and performance. Utilizing high-quality thermal control solutions is vital to professional car racing and other motorsports.

The heat generated from the engine, gearbox, and brakes can result in permanent damages. Not to mention, the red hot parts can expose surrounding components to excessive conductive and radiant heat. This can change how a car behaves, causing performance or power losses and safety issues. As such, thermal shield products are mandatory in professional car racing, such as NASCAR.

These thermal solutions include various types of external covering that help reduce the floor and engine temperatures, such as racing shoe heel protectors, exhaust installation, transmission tunnel foot box, shifter boots, and throttle rod covers.

Unlike typical insulation, which often leverages the mass and thickness of the material to create a thermal barrier, heat management solutions used in NASCAR and professional car racing need to be thin and lightweight without compromising their ability to protect surrounding parts from extreme heat.

This can be achieved by using the highest-quality materials, applying them to performance-enhancing designs, and collaborating with professional racing teams to optimize the vehicles' performance. 

High-Quality Lightweight Thermal Insulating Materials

Choosing the right materials that meet your unique requirements is the first step in creating an efficient thermal control solution. Using the latest technologies, we manufacture custom thermal insulating materials for a wide range of clients -- from NASA to NASCAR -- including:

  • Lightweight composites, fiberglass, silica, ceramics mineral wool, and cellulose.
  • Foams such as closed-cell, melamine, polyamide, polystyrene, and polyurethane.
  • Exclusive materials such as Aerogel® and Pyrogel®.

Custom Design Thermal Insulation Solutions For Race Cars

A lot of considerations need to go into maintaining and optimizing high-performing race cars. From selecting the most effective external covering to reducing floor and engine temperatures, we leave nothing to chance. This is made possible by our extensive experience in creating highly customized solutions for cars used in various race series, including IMSA, Indy, F1, NHRA, and World Rally. 

These products are designed to help improve the vehicles' performance. For example, they're optimized to address the need for extreme heat and vibration abatement in race cars. In addition, quilted heat shields are often used to reduce temperature and ensure component functionality while reflective and radiant thermal barriers are applied to protect excessive heat from other parts.

Selecting the Right Thermal Insulation Products For Your Vehicle

The right lightweight thermal insulation solutions help protect your vehicle and optimize its performance without adding unnecessary weight. Some of these products include shifter boots, window nets, fueler aprons, helmet skirts, throttle rod covers, heat shields, protective equipment covers, and car covers.

  • Shifter boot: look for a SFI-certified shifter boot that meets NASCAR standards. It should have a durable exterior and a reflective interior for heat reflection. Make sure it's easy-to-clean and offers the highest degree of flexibility even during the longest races.
  • Aluminized fiberglass line sleeve: heat protection for hoses, cables, tubes, and wires is essential for optimal race car performance. Our line sleeves' dual-wall construction ensures continuous temperature protection while the aluminized fiberglass reflects 90% of radiant heat energy.
  • Knee knocker: it should be designed to provide both heat and impact protection. This can be achieved by sandwiching lightweight aluminum between two layers of impact foam, then covered with a durable flame retardant fabric for optimal safety and thermal protection.
  • Throttle boot: it should be constructed with SFI-certified materials and create a quality firewall seal required by professional racing.
  • Heat shield: made from flexible materials with heat and sound abatement properties, heat shield can be cut and shaped for specific applications. Choose one that's easy to install and remove for extra flexibility or one with an adhesive back for added convenience. 
  • Car cover: guard your vehicle against debris, heat, and the elements with the right cover. Our 3/4 car cover is shaped to allow for easy maneuvering, protecting the entire race car on the track without compromising performance.

Our lightweight thermal solutions are designed for optimal safety and performance. Shop our wide range of thermal control products or get in touch for your customized solution.